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Lean Tools, Training, and Systems

Check Sheet template

aka Frequency Table, Quality Check Sheet, Frequency Table Maker, or Tally Sheet template

What is a Frequency Table used for?

Trend Chart template
Also comes with
Trends template

Check Sheet template

How to use your Check Sheet template

The worker or team gathers data in real time at the place where the work happens — making simple hand-drawn hash marks on the printed Check Sheet template each time that a problem occurs, or each time an event occurs that is believed to contribute toward causing problems.

Although you can do some limited data analysis on this same sheet...

the data from your Check Sheets becomes increasingly valuable when collected over a long period of time

so you will get much more insightful analysis when you summarize your data to your Trend Analysis Scorecard and/or your Histogram template


How to use your

Check Sheet template

Personalize your template

See the training below for how to personalize.

Train your workers

Train your people how to use your personalized form perhaps using the TWI Job Instructions method

Find and open your template

Find and open your Check Sheet template

(CheckSheet.xlsx)

in the same way that you find and open your other 150+ Systems2win templates.

Excel Ribbon bar > Systems2win menu

Save your working document

following the usual document storage and naming conventions established by your leaders

Open a Blank Sheet

When you're ready to start doing your own real work...

click the button to 'Open a Blank Sheet'

Excel Ribbon > Systems2win tab > Open a Blank Sheet

This blank sheet is where you will do your real work

(not on the Sample sheet — which gives you sample data that is extremely helpful for learning how to use your new tool, but is the wrong place to do your real work)

Systems2win menu > Open a BlankSheet

Rename your new sheet.

Or... Insert Sheet

As an alternative to opening a stand-alone document (as instructed above), you also have the option to Insert Sheet into any other Excel workbook.

If English is not your preferred language

Switch to your language, just like every Systems2win Excel template.


Now your team is ready to get started using your

Frequency Table template

Print your Check Sheet

Tally Sheet template

The purpose of a Check Sheet is to collect data about quality problems when and where they happen.

And that usually means manually entering data onto a clipboard, not entering data into a computer.

Collect Data

Using either simple hash marks or your agreed-upon symbols.

Analyze — using your Trends Scorecard

Trend Analysis template

Count the number of times that each problem occurred during each time period, and enter the summary number in the corresponding cell in your Trends Analysis workbook.

Use your Trends Analysis template (Trends.xlsx) to easily generate charts and a Visual Scorecard
that can then be analyzed, printed, published, and archived.

Tip: When copying between workbooks,
you might need to transpose between horizontal and vertical data

Optionally add charts and other forms of analysis

Although you will usually use a Check Sheet only to gather data

(which is then summarized and analyzed using your Trends template)

you also have the option to do some analysis right within the Check Sheet workbook itself

Pareto Chart template histogram

perhaps using Insert Sheet to add a Pareto Chart, a Histogram, and/or any other type of Excel chart.


custom

How to personalize your Tally Sheet template

One of the biggest benefits of using ANY Systems2win template is that you can use everything you know about Microsoft Excel to make your document yours.

1) Define the types of problems, defects, or events that you want to analyze

Personalize your header fields with 'problem' categories that define anything that might go wrong with your process

2) Define the time columns

which might be days, shifts, am/pm, or any other consistent unit of time.

Familiar surroundings

Familiar Microsoft Excel

Use everything you know about familiar Word and Excel

3) Define any user-defined columns

If your data collection time period is not (the default) 1 week, then hide or copy columns, and perhaps change column header titles.

to any other consistent time period - such as shifts, days of the month, am or pm, etc

Data should be collected in consistent time periods even if producing different deliverables within or between time periods.

 

You might use a User-Defined column for Product/Family, but that should be for informational purposes only.

It's Excel. You already know how to easily add unlimited user rows or columns.

Simply hide unused columns.

4) Define your Operational Definitions

to ensure that everyone collects and interprets data in the same way.

Perhaps link to your Operational Definitions template (Op_Def.xlsx)

5) Optionally hide or unhide the section for the Defect Concentration Diagram

which can contain a picture or diagram of the object

perhaps overlaid with clearly defined boundary markers, so that the data entry person can indicate where each type of problem occurs, perhaps using agreed-upon symbols for each type of problem.

6) Define your symbols (optional)

Usually, you will use an ink pen to draw a simple hash mark to indicate each time that a problem occurs during each time period.

If using a Defect Concentration Diagram, then a symbol can be associated with each problem (row), to visually identify where each problem occurs.

A variation (without the Defect Concentration Diagram) is to use symbols to differentiate between different causes that manifest the same problem.

If you use Symbols — be sure to provide a Legend of what each symbol means.

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7) Set the Print Area

Set the Print Area.

Perhaps change Print Orientation (between portrait or landscape)

And perhaps rearrange columns to be within our outside of your desired Print Area.


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This Check Sheet template and the Trend Charts template come with many other useful Six Sigma tools and Quality Improvement tools

 

to empower every team member to improve every process

 

 

 

 

 

New User Training

Your Systems2win templates come with free New User Training
to quickly learn features that are common to all 150+ templates

 

 

 

 

 

 

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